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Profinet is an Industrial Ethernet standard developed by the association, Profibus-Nutzerorganisation e.V. The advantage of Profinet is, besides the real-time Ethernet capability, a modular concept that allows the user to choose the functionality itself. Thus, there is the possibility of the type of data exchange, as well as meet the requirements of speed.
A distinction is made between Profinet IO (Input Output), which was created for the connection of decentralised peripherals to a control system, and Profinet CBA (Component Based Automation). The latter view is used for component-based communication via TCP/IP and real-time communication in modular plant engineering.
Since the two communication paths CBA and IO can be used in parallel, it leaves all options open in which areas of the system Profinet IO or CBA is used for communication. Also a combined use is possible. Due to the fact that Profinet IO allows the connection of decentralised peripherals, it can be regarded as the successor of Profibus DP. The rapid development of Profinet already shows that this bus system will increasingly replace Profibus DP.
PROFINET is mainly used in mechanical engineering as well as in the manufacturing industry. In addition, PROFINET is also used in infrastructure construction and in the building industry, as integration via the Wireless Local Area Network is also possible.
Profinet cables are available for different applications. As with PROFIBUS, cables in the machines and systems often have fixed laying so that cables with a solid conductor or a flexible conductor consisting of 7 strands can be selected.
For applications in the energy chain, which colloquially is also referred to as a drag chain, it is however necessary to use Profinet cables with fine stranded wires. In addition, a cable structure tailored to the movement in the energy chain is necessary, so that secure data transmission is guaranteed over the years. This is why chainflex cables have become established especially in equipment and machines such as robots, packaging machines, production machines and machine tools.
The topic of the maximum transmission length of bus cables is often underestimated. In general, caution should be exercised, as the maximum cable length can vary greatly depending on the type of cable. A cable for fixed installation always has a lower dampening than flexible cables, which is designed for permanent movements. As a result, the transmission length is lower than with a cable for fixed installation.
Depending on the cable range, chainflex Profinet cables are mechanically designed for travels of up to 400m or more, but the data rate of the bus system decreases with increasing cable lengths. For fixed installation, copper cables can reach up to 100m. For highly flexible Profinet cables for the energy chain, however, our experience shows that a cable length of up to 50m between two Profinet devices is possible. However, this length may vary depending on the environmental conditions and application requirements. For long travel distances we therefore recommend the use of fibre optic cables, which makes a cable length of up to 1km possible.
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